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Frogwatch  
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 More options Nov 5, 12:17 am
Newsgroups: sci.military.naval
From: Frogwatch <ohara...@mindspring.com>
Date: Wed, 4 Nov 2009 11:17:48 -0800 (PST)
Local: Thurs, Nov 5 2009 12:17 am
Subject: Considering old age
My most valuable employee is a 75 year old machinist who seems to know
how to do anything on old manual machines (won't have anything to do
with CNC) from an entire career spent working at IBM followed by
another career spent working at a university machine shop and also
working as a policeman.  Not only do I rely on him for his skill at
making things but I rely on his judgement concerning people (us
science geeks are bad with such people skills).  I see him aging and
resting his eyes more every year and I know somethign will suddenly
happen to him without any notice.
When he is gone, the world will have lost an huge store of knowledge
and this seems a real shame.  In the USA, we are doing little to
replace such people and the new guys just do not have the store of odd
useful things in their heads.  How on earth can we save such useful
skills?
It seems to me that the greatest advance we could make would be to
somehow preserve this knowledge and ability in a more useful form than
writing but how?
When I tell him something I want to have done, he always says "You
know you're crazy" to which I reply 'Yeah, but I know YOU can do it"
and he laughs and sure enough a few days later he has an answer.
Somehow, my problem must trigger things stored in the back of his mind
from 40 years ago that have not been used since then and he recalls
it.  Is there some way we can preserve this?
We need some way to download people's memories and then use keywords
and key concepts to retrieve the related info.  Not as good as having
the person to do it but at least it would not be entirely lost.

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Ray O'Hara  
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 More options Nov 5, 12:32 am
Newsgroups: sci.military.naval
From: "Ray O'Hara" <raymond-oh...@hotmail.com>
Date: Wed, 4 Nov 2009 14:32:44 -0500
Local: Thurs, Nov 5 2009 12:32 am
Subject: Re: Considering old age

"Frogwatch" <ohara...@mindspring.com> wrote in message

news:df65ebea-6617-46e2-b6cc-4ebe78b63272@v36g2000yqv.googlegroups.com...

no one knows how to build a pyramid anymore either. the eath keeps spinning.

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William Black  
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 More options Nov 5, 12:40 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Wed, 04 Nov 2009 19:40:54 +0000
Local: Thurs, Nov 5 2009 12:40 am
Subject: Re: Considering old age

Hire an apprentice.

Normal apprenticeship for a 'toolmaker' or 'detail engineer' is three
years in the UK with them doing one day at college and four days in your
factory.

Pay is 50% the first year,  75% the second year and 90% the third year.

Take care,  'articles of employment' and so formal apprenticeships may
be illegal in the USA...

Don't expect any useful work from him in the first year,  he (or she)
will spend that fetching and carrying and sweeping up and being
generally insulted.

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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Frogwatch  
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 More options Nov 5, 12:41 am
Newsgroups: sci.military.naval
From: Frogwatch <ohara...@mindspring.com>
Date: Wed, 4 Nov 2009 11:41:05 -0800 (PST)
Local: Thurs, Nov 5 2009 12:41 am
Subject: Re: Considering old age
On Nov 4, 2:32 pm, "Ray O'Hara" <raymond-oh...@hotmail.com> wrote:

We do not need pyramids, we do need skilled toolmakers

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William Black  
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 More options Nov 5, 1:49 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Wed, 04 Nov 2009 20:49:47 +0000
Local: Thurs, Nov 5 2009 1:49 am
Subject: Re: Considering old age

Actually they do.

They just can't afford to build any these days.

There are no lost arts.

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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Ray O'Hara  
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 More options Nov 5, 2:10 am
Newsgroups: sci.military.naval
From: "Ray O'Hara" <raymond-oh...@hotmail.com>
Date: Wed, 4 Nov 2009 16:10:16 -0500
Local: Thurs, Nov 5 2009 2:10 am
Subject: Re: Considering old age

"Frogwatch" <ohara...@mindspring.com> wrote in message

news:43d1c157-46f4-4d25-aadd-7ef7170f4920@j19g2000yqk.googlegroups.com...
On Nov 4, 2:32 pm, "Ray O'Hara" <raymond-oh...@hotmail.com> wrote:

We do not need pyramids, we do need skilled toolmakers

======================================================================

stores are full of tools.
computers have replaced machinists.
and the pyramid architects were very skilled craftsmen.
new times and new methods. that's all.


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Ray O'Hara  
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 More options Nov 5, 2:12 am
Newsgroups: sci.military.naval
From: "Ray O'Hara" <raymond-oh...@hotmail.com>
Date: Wed, 4 Nov 2009 16:12:10 -0500
Local: Thurs, Nov 5 2009 2:12 am
Subject: Re: Considering old age

"William Black" <william.bl...@hotmail.co.uk> wrote in message

news:hcspdg$eai$1@news.eternal-september.org...

 they can build a pyramid but not the way they built them.
and hordes of Jewish slaves hauling blocks wasn't the method used.

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Jack Linthicum  
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 More options Nov 5, 2:24 am
Newsgroups: sci.military.naval
From: Jack Linthicum <jacklinthi...@earthlink.net>
Date: Wed, 4 Nov 2009 13:24:57 -0800 (PST)
Local: Thurs, Nov 5 2009 2:24 am
Subject: Re: Considering old age
On Nov 4, 4:10 pm, "Ray O'Hara" <raymond-oh...@hotmail.com> wrote:

Google tool and die maker jobs

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William Black  
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 More options Nov 5, 3:00 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Wed, 04 Nov 2009 22:00:14 +0000
Local: Thurs, Nov 5 2009 3:00 am
Subject: Re: Considering old age

Do you have some sort of serious source that says Jewish slaves built
anything we actually know about?

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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Frogwatch  
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 More options Nov 5, 3:12 am
Newsgroups: sci.military.naval
From: Frogwatch <dboh...@mindspring.com>
Date: Wed, 4 Nov 2009 14:12:57 -0800 (PST)
Local: Thurs, Nov 5 2009 3:12 am
Subject: Re: Considering old age
On Nov 4, 5:00 pm, William Black <william.bl...@hotmail.co.uk> wrote:

In many cases, it would take more time to program a CNC to do
something than it would to make just one.  In those cases, you need a
skilled machinist.  This is particularly true when you know you will
be making changes to the item.  A recent example was a part where the
machinist made the first one and then they tried to program the CNC to
make more.  The first one took a day to make by hand on the manual
machines.  It took three weeks and many bad parts to finally get the
CNC to do it right.
Often, a part is being made purely for R&D and you know a commercial
version will look different.  In such a case, it often costs less to
make it manually than to program the CNC.  There are also many things
even a 5 axis CNC cannot do.  Many of our optics have sufficient
variation that holders for them must be individually made and the fit
is simply by repeated measurement.
Even in 2009, there is still a need for skills that old machinists/
tool and die makers have.

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Ray O'Hara  
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 More options Nov 5, 3:17 am
Newsgroups: sci.military.naval
From: "Ray O'Hara" <raymond-oh...@hotmail.com>
Date: Wed, 4 Nov 2009 17:17:45 -0500
Local: Thurs, Nov 5 2009 3:17 am
Subject: Re: Considering old age

"Fred J. McCall" <fjmcc...@gmail.com> wrote in message
news:oft3f5t20e7laslcqmim772lirg8is73ae@4ax.com...

if the old ways were better we'd still do it that way.

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Ray O'Hara  
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 More options Nov 5, 3:20 am
Newsgroups: sci.military.naval
From: "Ray O'Hara" <raymond-oh...@hotmail.com>
Date: Wed, 4 Nov 2009 17:20:15 -0500
Local: Thurs, Nov 5 2009 3:20 am
Subject: Re: Considering old age

"William Black" <william.bl...@hotmail.co.uk> wrote in message

news:hcsthj$knu$1@news.eternal-september.org...

why would I when I said they didn't do it
what part of that is so difficult for you to understand.

as for claims they did read the bible, its a book some famous jewish guys
wrote/plagiarized and many people believe.{maybe even you}


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Jack Linthicum  
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 More options Nov 5, 3:42 am
Newsgroups: sci.military.naval
From: Jack Linthicum <jacklinthi...@earthlink.net>
Date: Wed, 4 Nov 2009 14:42:27 -0800 (PST)
Local: Thurs, Nov 5 2009 3:42 am
Subject: Re: Considering old age
On Nov 4, 5:20 pm, "Ray O'Hara" <raymond-oh...@hotmail.com> wrote:

Another view look up tool and die maker jobs on google

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Felix Reuthner  
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 More options Nov 5, 3:50 am
Newsgroups: sci.military.naval
From: Felix Reuthner <s...@reuthner.net>
Date: Wed, 04 Nov 2009 23:50:59 +0100
Local: Thurs, Nov 5 2009 3:50 am
Subject: Re: Considering old age

Ray O'Hara wrote:
> if the old ways were better we'd still do it that way.

For certain values of "better".
If you compare a hand-written and illuminated copy of the bible written
on vellum with an early machine-printed version (or indeed a modern
one), the first will clearly be better in everything but the amount of
work required.

Felix


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deemsbill@aol.com  
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 More options Nov 5, 5:17 am
Newsgroups: sci.military.naval
From: "deemsb...@aol.com" <deemsb...@aol.com>
Date: Wed, 4 Nov 2009 16:17:01 -0800 (PST)
Local: Thurs, Nov 5 2009 5:17 am
Subject: Re: Considering old age
On Nov 4, 5:20 pm, "Ray O'Hara" <raymond-oh...@hotmail.com> wrote:

    I'm pretty sure Jewish slaves building the pyramids isn't in the
Bible.

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deemsbill@aol.com  
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 More options Nov 5, 5:29 am
Newsgroups: sci.military.naval
From: "deemsb...@aol.com" <deemsb...@aol.com>
Date: Wed, 4 Nov 2009 16:29:04 -0800 (PST)
Local: Thurs, Nov 5 2009 5:29 am
Subject: Re: Considering old age
On Nov 4, 2:17 pm, Frogwatch <ohara...@mindspring.com> wrote:

    When the DOE plants here started down-sizing, they gave early
retirements to many who had been around and knew a lot of the little
things that weren't in the manuals. Others left to start private
companies with DOE seed money.

   There are some things that are only done every decade or so and
when it's time to do them, there isn't anyone left who has done them
before. For example, they emptied and cleaned a uranium processing
kiln a few years ago. The manual neglected to mention it had to be
totally dry before restarting.....resulting in a really nasty
radioactive fire and some old guys saying "Hell, I coulda told you
that".

    The plants have also lost the welders who knew how to weld all
sorts of esoteric metals together. After a few (expensive) mistakes,
they figure out they have to contract the work to one of those private
companies started with seed money. This seems to happen again and
again. Maybe a few of the bigwigs should figure this out beforehand.


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William Black  
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 More options Nov 5, 5:41 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Thu, 05 Nov 2009 00:41:56 +0000
Local: Thurs, Nov 5 2009 5:41 am
Subject: Re: Considering old age

No references to pyramid building in the bible at all.

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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William Black  
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 More options Nov 5, 5:42 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Thu, 05 Nov 2009 00:42:41 +0000
Local: Thurs, Nov 5 2009 5:42 am
Subject: Re: Considering old age

I'm bloody sure it isn't.

Except maybe in the ones with pictures...

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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Mark Borgerson  
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 More options Nov 5, 5:43 am
Newsgroups: sci.military.naval
From: Mark Borgerson <mborger...@comcast.net>
Date: Wed, 4 Nov 2009 16:43:50 -0800
Local: Thurs, Nov 5 2009 5:43 am
Subject: Re: Considering old age
In article <df65ebea-6617-46e2-b6cc-4ebe78b63272
@v36g2000yqv.googlegroups.com>, ohara...@mindspring.com says...

> My most valuable employee is a 75 year old machinist who seems to know
> how to do anything on old manual machines (won't have anything to do
> with CNC) from an entire career spent working at IBM followed by
> another career spent working at a university machine shop and also
> working as a policeman.  Not only do I rely on him for his skill at
> making things but I rely on his judgement concerning people (us
> science geeks are bad with such people skills).  I see him aging and
> resting his eyes more every year and I know somethign will suddenly
> happen to him without any notice.
> When he is gone, the world will have lost an huge store of knowledge
> and this seems a real shame.  In the USA, we are doing little to
> replace such people and the new guys just do not have the store of odd
> useful things in their heads.  How on earth can we save such useful
> skills?

The classic way to maintain such knowlege is the apprenticeship system.
Can you assign a worker to spend the next year or two with your
machinist?  That system worked out well in a small company I used
to work for.  We had an apprentice machinist who worked with our
senior guy for several years before the older man retired.   I
was sort of an apprentice to my boss in the area of analog electronics.
I was a decent programmer and digital designer, but had only basic
analog electronics.  He worked me through from simple to more
complex circuits.  Given his personality, there was a lot of yelling
involved at times----but I learned a lot that way.

> It seems to me that the greatest advance we could make would be to
> somehow preserve this knowledge and ability in a more useful form than
> writing but how?

Other than the Vulcan Mind Meld,  an apprentice may be the best way.
Most really good technicians don't seem to mind teaching the next
generation---if you give them the time and resources.

> When I tell him something I want to have done, he always says "You
> know you're crazy" to which I reply 'Yeah, but I know YOU can do it"
> and he laughs and sure enough a few days later he has an answer.
> Somehow, my problem must trigger things stored in the back of his mind
> from 40 years ago that have not been used since then and he recalls
> it.  Is there some way we can preserve this?
> We need some way to download people's memories and then use keywords
> and key concepts to retrieve the related info.  Not as good as having
> the person to do it but at least it would not be entirely lost.

Mark Borgerson

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William Black  
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 More options Nov 5, 5:45 am
Newsgroups: sci.military.naval
From: William Black <william.bl...@hotmail.co.uk>
Date: Thu, 05 Nov 2009 00:45:27 +0000
Local: Thurs, Nov 5 2009 5:45 am
Subject: Re: Considering old age

Sack your CNC programmers and hire one who knows what he's doing...

> Often, a part is being made purely for R&D and you know a commercial
> version will look different.  In such a case, it often costs less to
> make it manually than to program the CNC.

True.

  There are also many things

> even a 5 axis CNC cannot do.  

Also true

> Even in 2009, there is still a need for skills that old machinists/
> tool and die makers have.

True.

Hire one or train one.

Your choice.

Better still,  train two.

--
William Black

"Any number under six"

The answer given by Englishman Richard Peeke when asked by the Duke of
Medina Sidonia how many Spanish sword and buckler men he could beat
single handed with a quarterstaff.


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tankfixer  
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 More options Nov 5, 10:24 am
Newsgroups: sci.military.naval
From: tankfixer <paul.carr...@gmail.com>
Date: Wed, 4 Nov 2009 21:24:42 -0800
Local: Thurs, Nov 5 2009 10:24 am
Subject: Re: Considering old age
In article <hcsqjt$qm...@news.eternal-september.org>, raymond-
oh...@hotmail.com says...

Where do they come from ?
The tool fairy ?


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tankfixer  
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 More options Nov 5, 10:28 am
Newsgroups: sci.military.naval
From: tankfixer <paul.carr...@gmail.com>
Date: Wed, 4 Nov 2009 21:28:24 -0800
Local: Thurs, Nov 5 2009 10:28 am
Subject: Re: Considering old age
In article <MPG.255bbf9c81e1cec0989...@news.eternal-september.org>,
mborger...@comcast.net says...

Unfortunately our society too often says that people who make things
with their hands are somehow less worthy of respect..

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Malcom Mal Reynolds  
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 More options Nov 5, 11:20 am
Newsgroups: sci.military.naval
From: "Malcom \"Mal\" Reynolds" <atlas-bug...@invalid.invalid>
Date: Wed, 04 Nov 2009 22:20:15 -0800
Local: Thurs, Nov 5 2009 11:20 am
Subject: Re: Considering old age
In article
<MPG.255c0175fa8a7a3a...@news.bytemine.n
et>,
 tankfixer <paul.carr...@gmail.com>

China


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Roger Conroy  
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 More options Nov 5, 12:36 pm
Newsgroups: sci.military.naval
From: "Roger Conroy" <rogercon...@nospam.hotmail.com>
Date: Thu, 5 Nov 2009 09:36:38 +0200
Local: Thurs, Nov 5 2009 12:36 pm
Subject: Re: Considering old age

"Ray O'Hara" <raymond-oh...@hotmail.com> wrote in message

news:hcsun5$q1$1@news.eternal-september.org...

The Hebrew Bible does not mention pyramids at all.

It is well established that the pyramid builders were "tax conscripts" -
Egyptian citizens paying their taxes in the form of labour instead of a
fraction of their crops..


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Roger Conroy  
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 More options Nov 5, 12:55 pm
Newsgroups: sci.military.naval
From: "Roger Conroy" <rogercon...@nospam.hotmail.com>
Date: Thu, 5 Nov 2009 09:55:15 +0200
Local: Thurs, Nov 5 2009 12:55 pm
Subject: Re: Considering old age

"tankfixer" <paul.carr...@gmail.com> wrote in message

news:MPG.255c024f23d66e278bf@news.bytemine.net...

I've heard that in Japan the Emperor's budget pays subsidies for aprentices
of the ancient arts such as sword making and that the master craftsmen are
very highly regarded. Perhaps we gaijin could pick up a lesson or two from
them.

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